微米级数字光刻微缩投影物镜设计

Design of Micron Scale Digital Lithography Miniature Projection Objective

  • 摘要: 微米级芯片因其成本低、技术成熟等优势,目前在大规模工业生产中应用广泛。而在制造领域,微米级分辨率的数字光刻投影物镜设计成果则相对较少。本文基于ZEMAX设计了一款具有微米级分辨率的数字光刻微缩投影物镜,对于光刻常用的405 nm的光源,其具有0.625 μm的分辨率,能够完成较为精密的结构加工;将成像的畸变降低到了0.0159%,极大地提高了成像质量;物镜设计放大倍率为-0.0714,物方数值孔径为0.02,能够满足大多数微米级芯片制造。同时设计了一组微透镜阵列用于匀光照明,降低了光照不均匀的影响。经公差分析,有90%的成品MTF>0.7692,满足加工精度要求。

     

    Abstract: Micron-scale chips are widely used in large-scale industrial production because of their low cost and mature technology. However, in the manufacturing field, design studies on digital lithography projection objective lenses with micron-level resolution are relatively few. In this paper, a digital lithography micro-projection objective lens with micron resolution was designed using ZEMAX. For the commonly used 405 nm lithography light source, the system achieves a resolution of 0.625 μm, enabling more precise structural processing. The imaging distortion is reduced to 0.0159%, significantly improving overall image quality. The designed objective lens has a magnification of –0.0714 and a numerical aperture of 0.02, meeting the requirements for most micron-scale chip manufacturing processes. Additionally, a microlens array was designed to ensure uniform illumination, minimizing the effects of uneven lighting. Tolerance analysis shows that 90% of the manufactured lenses achieve an MTF greater than 0.7692, satisfying machining accuracy requirements.

     

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