高压釜泄漏红外检测算法

Infrared Detection Algorithm for Autoclave Leaking

  • 摘要: 高压釜是湿法冶金和化工等领域常用设备,一旦发生泄漏,就会导致高压釜内压不稳,严重的甚至引起爆炸,威胁生产安全。对此,提出了一种结合红外图像滤波、分割和帧差法提取泄漏气相介质的形态变化特征,并通过多元高斯分析实时定位泄漏位置的湿法冶金高压釜泄漏红外检测算法。实验结果表明所提算法在泄漏发生后在1 s的时间跨度内检测到泄漏的准确度为95%,在2 s的时间跨度内检测到泄漏的准确度为98%,能够有效获取到泄漏源的准确位置。

     

    Abstract: Autoclaves are commonly used pieces of equipment in fields, such as wet metallurgy and chemical engineering, and face the threat of leakage. Once a leak occurs, it can lead to unstable pressure inside the autoclave, and in severe cases, it can even cause explosions, posing a threat to production safety. In this regard, we propose a wet metallurgy autoclave leakage detection algorithm that combines infrared image filtering, segmentation, and frame difference methods to extract morphological changes in the leaking gas-phase medium. The real-time leak location was determined using a multivariate Gaussian analysis. Experimental results demonstrate that the proposed algorithm achieves a detection accuracy of 95% within a 1-second time span after a leak occurs and a detection accuracy of 98% within a 2-second time span, effectively pinpointing the precise location of the leak source.

     

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