单晶硅单点金刚石车削刀具磨损研究

Wear of Single Point Diamond Turning Tools for Monocrystalline Silicon

  • 摘要: 单晶硅单点金刚石车削加工过程中,刀具磨损问题影响到光学元件的加工质量与效率,利用扫描电子显微镜(SEM)和金相显微镜观察金刚石刀具物理磨损形貌,发现金刚石刀具呈阶段式磨损,即刃口崩碎形态阶段、积屑瘤形态阶段以及刀面沟槽形态阶段;同时基于热-化学磨损机理,利用能谱分析和X射线衍射仪技术(XRD)发现了金刚石刀具微沟槽磨损形成机理;最后基于单晶硅表面粗糙度(Ra)与金刚石刀具车削路程的数学模型建立了金刚石刀具寿命模型。

     

    Abstract: In the single-point diamond-turning process of monocrystalline silicon, tool wear affects the processing quality and efficiency of optical elements. The physical wear morphology of the diamond tools was observed using a scanning electron microscope and metallographic microscopy. The results showed that the diamond tools exhibited wear in stages: the stage of edge crushing, the stage of chip accretion, and the stage of tool surface grooving. Furthermore, based on the thermal–chemical wear mechanism, the formation mechanism of microgroove wear on the diamond tools were determined through energy spectrum analysis and X-ray diffraction. Finally, using a mathematical model that relates the surface roughness of single crystal silicon to the turning distance of the diamond tools, a tool life model was established.

     

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