单晶硅的激光辅助单点金刚石车削加工

Laser-Assisted Single-Point Diamond Turning of Monocrystalline Silicon

  • 摘要: 由于单晶硅的硬脆特性,常规单点金刚石车削(Single Point Diamond Turning, SPDT)加工极易发生脆性断裂和刀具磨损现象。本文基于有限元仿真分析方法和正交实验法,研究了高斯三维模型下激光参数对单晶硅温度场的影响和温度场模型下激光辅助车削的优越性。研究结果表明:主轴转速、进给量、背吃刀量和激光功率对单晶硅表面粗糙度Ra的影响权重分别为17.23%、33.53%、10.60%和7.43%;最优加工工艺参数为:主轴转速4000 r/min、进给量2 mm/min、背吃刀量5 μm、激光功率3 W;最终实验验证结果为,与常规加工工艺相比,采用激光辅助工艺参数,产品合格率增长了66.7%,零件表面粗糙度改善了13.3%,验证了激光辅助的优越性与原理的可靠性。

     

    Abstract: Owing to the hardness and brittleness of single-crystal Si, brittle fracture and tool wear can occur easily during conventional single-point diamond turning (SPDT). Based on finite-element simulation analysis and orthogonal experiment methods, in this study, we investigated the influence of laser parameters on the temperature field of single-crystal Si using the Gaussian three-dimensional model and evaluated the advantages of laser-assisted turning using the temperature field model. The results showed that the influence weights of the spindle speed, feed rate, back cut rate, and laser power on the surface roughness Ra of single-crystal Si were 17.23%, 33.53%, 10.60%, and 7.43% respectively. The optimal processing parameters were—spindle speed of 4000 r/min, feed rate of 2 mm/min, back cutting rate of 5 μm, and laser power of 3 W. The final experimental verification results showed that compared to conventional processing technology, using laser-assisted process parameters increased the product qualification rate by 66.7% and improved the surface roughness of the parts by 13.3%. These results collectively verified the superiority of laser-assisted processing.

     

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